In-depth understanding of turbocharging technology

With decades of experience in the design of aerodynamic components and high-speed electric machines, the engineering of complex systems, prototype and series manufacturing, and assembly, as well as extensive experimental validation, we are able to develop innovative turbochargers and electric compressors from start to finish.

High-Speed Electric Machines & Inverters

  • Mechanical design for high circumferential speeds
  • Electro-Magnetic simulation
  • Thermal design
  • Machine and Inverter interactions
  • E-Machine scaling for customer requirements

Aerodynamic Turbo Components

  • Matching for customer requirements
  • Compressor stage design & Simulation (CFD / FEA / CHT)
  • Turbine stage design & simulation (CFD / FEA / CHT)
  • Thrust load calculation
  • Large Turbocharger component library

Design 3D/2D

  • E-Compressors + Turbogenerators
  • System and application design
  • Design for manufacturing
  • FMEA / PFMEA
  • Air Foil Bearing design & simulation

Manufacturing

  • Compressor & Turbine Wheels
  • Electric rotors & stators
  • Cast housings
  • Air Foil Bearings
  • Network of experienced suppliers for prototypes
  • Parent company to scale for large volumes

Assembly

  • High quality prototype assembly with full traceability
  • System assembly
  • Low-speed component balancing (< 0.1 g·mm)
  • E-machine high-voltage testing

Testing

  • E-Compressor test-rig
  • Air Foil Bearing test rigs
  • Performance tests
  • Endurance tests
  • High-speed balancing
  • Rotordynamics
  • Electrical power analysis
  • Post-test analysis

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